1. Detailed equipment parameters
Total length of equipment: 10m
Width: 0.8m
Height: 1m
Motor power: 22Kw
Working voltage: 380V
Production speed: 5-8 m/min
Profiled shaft diameter: 18 shaft diameter: 95mm solid shaft material 45# steel quenched and tempered
Profile wheel: bearing steel quenched
Equipment chassis: 400H steel 20mm thick vertical plate
Transmission mode: 2.5 inches in the middle, chain transmission on the side (2 inches)
Shearing machine power: 5.5Kw pump station, hydraulic cut off
Shearing blade material: made of Cr12 material, quenched at high temperature, composed of three blades
Leveling device: 7-roller leveling
2. Composition of shearing device
A set of shearing blades, the shearing system consists of a cutting frame, a cutting die, a guide device and a cutting cylinder.
Forming part: Roll forming system consists of frame, transmission parts and cold-formed forming roller set. It is divided into precision wheel rotation forming, which has good forming effect, reduces the friction between the wheel and the raw material, and is convenient and fast for debugging.
Feeding guide platform: The left and right guides are set at the feed port of the host. When working, the two sides of the raw material plate enter the host through the left and right guidance, so that the raw material plate and the roll forming system maintain the correct position. The guide position can be adjusted by the manual screw mechanism, and the left and right are independently adjustable.
Cutting system after forming: The cutting system is composed of cutting frame, cutting mold, guiding device and cutting cylinder.
Punching system: punching frame, punching die
Electric control system: adopts Delta PLC control, which can realize automatic production of the whole machine. Can set batches, workpiece length, quantity, etc.
Operation mode: input screen + button. Encoder counting, with counting and recording functions. .
Inverter: Sanjing brand, stable performance, can effectively reduce the length error and make the size more accurate. The small error can reach ±1mm.
Counter: domestic photoelectric rotary encoder, A40S6-600-2-12-ACP
Three, work flow
(Send blanks) Uncoiling-guided feeding-roll forming-cut to length-finished product out of board
Manually fix the workpiece, manually roll it up, enter the PLC operation page-press the "start" button-automatically enter the plate-start according to the set program-cut off automatically after reaching the set size, this equipment automatically The pressing plate is formed.
Four, matters needing attention
Power supply input: three-phase 380V grid voltage fluctuation: ≤±10%
At least 1 meter away from the wall and other obstructions
Plate thickness: 1.5-2.5mm
Supplied accessories: one manual, one set of loading rack
5. After-sales service
Free on-site installation and commissioning by technicians
Warranty period: 12 months
Machine weight: 9 tons
Work cycle: 30 working days
Product price: 140,000 (excluding tax and shipping)
6. Overview:
Steel coil support system. Feeding platform. Steel plate forming automatic cutting system. Hydraulic system. Raw material leveling system. Imported movement computer control system. High-precision automatic length measurement system. Finished product receiving table. The anode plate produced by this machine is electric The core component of the dust collector, the anode plate produced by this machine is straight, high in strength, strong in rigidity and not easy to twist. The domestic general standard plates for the anode plate of the electrostatic precipitator are C480mm plate and Z-shaped 385mm plate. Can produce C480, Z385, ZT24 and other anode plates. The machine is composed of a steel coil support system, a feeding platform, a steel plate forming automatic cutting system, a hydraulic system, a raw material leveling system, an imported movement computer control system, a high-precision automatic length measurement system, and a finished product receiving table.